一级代理力士乐REXROTH比例减压阀 Rexroth力士乐电磁阀原理:通电时,电磁力驱动先导阀打开先导阀,主阀上腔压力迅速下降,在主阀上下腔内形成压差,依靠介质压力推动主阀关闭件上移,阀门开启;断电时,弹簧力把先导阀关闭,入口介质压力通过先导孔迅速进入主阀上腔在上腔内形成压差,从而使主阀关闭。 特点:体积小,功率低,但介质压差范围受限,必须满足压差条件。 德国力士乐REXROTH比例阀包括比例流量阀、比例压力阀、比例换向阀。工程机械液压操作特点,以结构形式划分电液比例阀主要有两类:一类是螺旋插装式比例阀(screwin cartridge proportional valve),另一类是滑阀式比例阀(spool proportional valve)。 德国力士乐REXROTH比例阀是螺纹将电磁比例插装件固定油路集成块上元件,螺旋插装阀具有应用灵活、节省管路和成本低廉等特点,近年来工程机械上应用越来越广泛。常用螺旋插装式比例阀有二通、三通、四通和多通等形式,二通式比例阀主比例节流阀,它常它元件一起构成复合阀,对流量、压力进行控制;三通式比例阀主比例减压阀,也是移动式机械液压系统中应用较多比例阀,它主对液动操作多路阀先导油路进行操作。利用三通式比例减压阀可以代替传统手动减压式先导阀,它比手动先导阀具有更多灵活性和更高控制精度。可以制成如图1所示比例伺服控制手动多路阀,不同输入信号,减压阀使输出活塞具有不同压力或流量进而实现对多路阀阀芯位移进行比例控制。四通或多通螺旋插装式比例阀可以对工作装置实现单独控制。 德国力士乐REXROTH比例阀一种是开关控制:要么全开、要么全关,流量要么zui大、要么zui小,没有中间状态,如普通的电磁直通阀、电磁换向阀、电液换向阀。 德国力士乐REXROTH比例阀另一种是连续控制:阀口可以根据需要打开任意一个开度,由此控制通过流量的大小,这类阀有手动控制的,如节流阀,也有电控的,如比例阀、伺服阀。 REXROTH力士乐比例阀比例阀或伺服阀的目的就是:以电控方式实现对流量的节流控制(当然经过结构上的改动也可实现压力控制等),既然是节流控制,就必然有能量损失,伺服阀和其它阀不同的是,它的能量损失更大一些,因为它需要一定的流量来维持前置级控制油路的工作。 德国力士乐REXROTH比例阀一般来说和换向阀一样是滑阀结构,只不过阀芯的换向不是靠电磁铁来推动,而是靠前置级阀输出的液压力来推动,这一点和电液换向阀比较相似,只不过电液换向阀的前置级阀是电磁换向阀,而伺服阀的前置级阀是动态特性比较好的喷嘴挡板阀或射流管阀。 德国力士乐REXROTH比例阀也就是说,伺服阀的主阀是靠前置级阀的输出压力来控制的,而前置级阀的压力则来自于伺服阀的入口p,假如p口的压力不足,前置级阀就不能输出足够的压力来推动主阀芯动作。 德国力士乐REXROTH比例阀其实缺点极多:能耗浪费大、容易出故障、抗污染能力差、价格昂贵等等等等,好处只有一个:动态性能是所有液压阀中zui高的。就凭着这一个优点,在很多对动态特性要求高的场合不得不使用伺服阀,如飞机火箭的舵机控制、汽轮机调速等等。动态要求低一点的,基本上都是比例阀的天下了。一般说来,好像伺服系统都是闭环控制,比例多用于开环控制;其次比例阀类型要多,有比例压力、流量控制阀等,控制比伺服药灵活一些。从他们内部结构看,伺服阀多是零遮盖,比例阀则有一定的死区,控制精度要低,向应要慢。但从发展趋势看,特别在比例方向流量控制阀和伺服阀方面,两者性能差别逐渐在缩小,另外比例阀的成本比伺服阀要低许多,抗污染能力也强! 德国REXROTH力士乐比例阀的输入压力为零.即.;时,输出腔的压力通过比例阀皮圈凸筋间空酸从唇口泄去高压,同时,当比例阀芯所受的弹簧力大于向右的液压力时,比例阀弹簧将比例阀芯推回原始位置,使比例阀芯与比例阀皮圈内孔*分离而*泄压.此时输入输出压力为零.随着输入压力.增大,即左增大,使比例滑阀单向力平衡遭破坏.当6-时,比例阀芯左移与比例阀皮圈产生间隙形成节流并混合比倒阀常见的故障为:1,输入输出压力同步.2,低压时辅人输出压力同步,高压时输入输出压力正常.3,低压时输入输出压力正常,高压时输入输出压力不正常.,输入压力1994.№为零时(不制动时),输出压力不为零等等.为混合比倒圉工作性能试验示意图.试验时,先将管内的空气排净,然后分别取低,中,高三个压力进行试验,输入辅出压力符合表1所示即为合格.表混合比例阀试验参数表单位:表2为混合比例闷常见故障和处理方法.混合比例向在拆卸维修过程中,若污染严重,可用变性酒精清诜,然后烘干后装配.橡胶件装配时表面需涂上清洁的制动液,橡胶件不允许被机油,汽油等污染.表2混合比例阀常见故障和处理故障现象对制动性的膨响常见故障处理方法输入输出空载制动时汽车没有.点,比髑阀油封唇口,更换比例闷油封 (1)头"的感觉.有效制动距开裂,破损压力同步2,正确装配离加长2,维修时装配错误低压时输入输出,比例阀芯(2)事动卡,检查比例闷芯表而是压力同步,高压影响不太明显滞否碰伤2,比例阀皮圈侣1边过时正常2更换比倒阀皮圈人低压时输入输出紧急制动时汽车没有.点压力正常,高压头"的感觉.有效制动距混合阀堵(6)膨胀变形童换混合阀堵丽×如)时异常离加大.,检查比倒闷弹簧是否1,比倒阀芯不回位已失效,比仞阀芯小头表输入压力回零时两后轮制动鼓过热,后制2,混合比例阀壳体盯肭面是否碰伤动蹄早期磨损,油耗增比例阀腔小端盲孔脏堵2,清洗干净混合比仞阔输出压力不回加3,比倒闷皮圈国)膨胀失壳体效3,更换比例闷皮囤国)如图6)制动力不够,制动距离过1,检查进出油管接头输出压力低渗漏2,检查混合闷堵塞火3,检查比例阎端塞目枷雌。 一级代理力士乐REXROTH比例减压阀 4WE6M62/EG24N9K4 4WE6Q6X/EG24N9K4+Z5L 4WE6Q6X/EG24N9K4+Z5L 4WE6Y61/EW110N9Z5L 4WE6Y6X/EG24N9K4 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